Double-gutter shearing and bending production line

Production line advantages
1. Multi-station raw material storage bin, which can store raw materials of different specifications.
2. Reinforced frame design, which can process 40mm rebar for a long time.
3. Automatic magnetic gantry loading, which can solve the problem of automatic loading of steel bar raw materials.
4. 250-ton shearing cylinder, high production efficiency.
5. 40mm thick blade has high strength and long service life.
6. Servo control cut-to-length, high cutting accuracy and good consistency.
7. Equipped with tail material collection box, centralized collection of tail materials.
8. Three-station finished product collection bin meets the centralized collection of various specifications.
9. The collection bin is equipped with a collection steel chain to reduce collection noise.
10. Feeding, cutting, shearing, bending and collection are completed in one machine, realizing automatic processing of the whole process.
11. The bending speed can be set arbitrarily, with higher processing flexibility.
12. Equipped with three sets of three-axis manipulators to perform bending loading.
13. Equipped with three sets of three-axis manipulators to perform finished product collection.
14. Bending loading and finished product collection are performed separately to improve production efficiency.
15. The multi-station finished product collection bin can collect finished products of various specifications at the same time.
16. The bending adopts a planetary reducer as the torque transmission, which has low noise, high precision and long service life.
17. The middle clamping adopts multi-piece flexible clamping, which can solve the effective clamping of multiple steel bars and ensure the consistency of the processing size of multiple teel bars.
Product Description

YTJHW2P-40 double-gutter shearing and bending production line

 product-1-1

Rebar processing category: bar steel bars

Processing category: automatic loading, cut to length, automatic bending, automatic stacking

 

1.1 Double-gutter shearing and bending production line diagram

 

 

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1.2 Dimensions of double frame shearing and bending production line

 

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1.3Equipment component details

 

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Equipment parameters

 

Processing graphics sample

 

 

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Model

YTJHW2P-40

Processing range

Φ16mm-Φ40mm

Shear force

2500KN

Cutting length range

1200mm-12000mm

Blade width

600mm

Conveying speed

1000mm/s

 

Cutting parameters

Steel bar diameter

Φ16

Φ20

Φ25

Φ28

Φ32

Φ36

Φ40

Single cutting number

30

24

20

18

15

13

10

Bending workpiece extended length

2000-12000mm

The shortest length of the middle section of the curved figure

1800mm

 

Bending parameters

Steel bar diameter

Φ16

Φ20

Φ25

Φ28

Φ32

Φ36

Φ40

Single bending number

4

4

3

2

2

1

1

Machine power

about=150KW

Air source pressure

0.6MPa

Machine weight

about=40T

Dimensions

about=40000x10000x3400mm

 

Shearing capacity (taking 6m cutting length as an example)

Number

Steel bar diameter

Single cutting number

Hourly production capacity

10 hours of production capacity

Remark

1.

Φ12

35 roots

10000KG

100t

 

2.

Φ16

30 roots

16000KG

160t

 

3.

Φ20

24 roots

22000KG

220t

 

4.

Φ25

20 roots

28000KG

280t

 

5.

Φ28

18 roots

32000KG

320t

 

6.

Φ32

15 roots

35000KG

350t

 

7.

Φ36

13 roots

38000KG

380t

 

8.

Φ40

10 roots

36000KG

360t

 

 

 

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Bending production capacity (taking 6-meter-long hook-shaped figure at both ends as an example)

 

Number

Steel bar diameter

Single cutting number

Hourly production capacity

10 hours of production capacity

Remark

1.

Φ16

4  roots

4500KG

45t

 

2.

Φ20

4  roots

7000KG

70t

 

3.

Φ25

3  roots

8000KG

80t

 

4.

Φ28

2  roots

7000KG

70t

 

5.

Φ32

1  roots

4300KG

43t

 

6.

Φ36

1  roots

5700KG

57t

 

7.

Φ40

1  roots

7200KG

72t

 

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Production line advantages

1. Multi-station raw material storage bin, which can store raw materials of different specifications.

2. Reinforced frame design, which can process 40mm rebar for a long time.

3. Automatic magnetic gantry loading, which can solve the problem of automatic loading of steel bar raw materials.

4. 250-ton shearing cylinder, high production efficiency.

5. 40mm thick blade has high strength and long service life.

6. Servo control cut-to-length, high cutting accuracy and good consistency.

7. Equipped with tail material collection box, centralized collection of tail materials.

8. Three-station finished product collection bin meets the centralized collection of various specifications.

9. The collection bin is equipped with a collection steel chain to reduce collection noise.

10. Feeding, cutting, shearing, bending and collection are completed in one machine, realizing automatic processing of the whole process.

11. The bending speed can be set arbitrarily, with higher processing flexibility.

12. Equipped with three sets of three-axis manipulators to perform bending loading.

13. Equipped with three sets of three-axis manipulators to perform finished product    collection.

14. Bending loading and finished product collection are performed separately to improve production efficiency.

15. The multi-station finished product collection bin can collect finished products of various specifications at the same time.

16. The bending adopts a planetary reducer as the torque transmission, which has low noise, high precision and long service life.

17. The middle clamping adopts multi-piece flexible clamping, which can solve the effective clamping of multiple steel bars and ensure the consistency of the processing size of multiple teel bars.

 

Details

 

1. The feeding trough is 600mm wide and can feed multiple steel bars for processing

2. The feeding roller is quenched and has a long service life​​​​​​​

3. Length setting: Servo motor is used to drive the length setting, and the length setting accuracy can reach ±1mm

 

4.Shear head: 2500KN hydraulic shear, heavy-duty frame design, strong rigidity, stable operation and 24-hour uninterrupted work.

 

5.Tailings collection: A tailings collection device is designed to collect the remaining tailings after shearing. No need to pick them up manually, which is convenient and safe.

 

6.Cutting and unloading: Double-sided six-station material collection bin, which can collect finished steel bars of various specifications

 

7. Magnetic feeding system reduces the labor of workers

8. Double rack system takes the raw material and automatically bends it

9. The double rack system automatically takes finished products and places them for palletizing

 Standard configuration list of YTJH2P-40

 

Number

 

Denomination

 

Specification

Quantity

Remark

 

1

 

Host

 

YTJHW2P-40

1 set

 

 

2

 

Air Compressor

 

Equipment supporting special

1 set

 

7.5KW

 

3

 

Random accessories, tools and operating manual

 

Equipment supporting special

 

1 set

 

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